WattPilote® Dual
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Twin-spindle machining centre and special machine
WattPilote Dual is a tool wear
and breakage monitoring
system especially designed
to all twin-spindle machines:
machining centre and special
machine also.
One measurement,
one control on
each spindle
The twin-spindle machining centres and
special machines are increasingly used to
grow the production. To monitor the
machining, even the most critical, WattPilote
Dual has two independent channels for
measurement and control: the tool wear and
breakage monitoring is as simple, reliable
and accurate as one spindle machines.
Designed for
machines with dependent
or independent
spindles
Each spindle has its own
measurement and control: the two
spindles of the machine can
be mechanically twin or
completely independent; they
can have different power
and type (one spindle with an
asynchronous motor and one
electro spindle).
Easy to find
trace of data
and to
interpret
WattPilote memorizes the last 65 000 machining reports (date, time, control mode and fault), the
last 30 machining curves and
the last 30 fault curves for each spindle.
Compact,
installation
in the
electric
cabinet
WattPilote Dual has two independent wear and breakage monitoring system in the same box,
only the wiring with the PLC is in
common: so the system is compact and easy to
fit.
Diagnostic and
supervision on
the numeric control
The Visu-CN-C software is a proper tool for diagnostic and supervision.
User-friendly, it is loaded on the numeric control.
The user displays machining cycles, tool wear conditions and fault
curves. He can modify the control tolerances, acknowledge faults and tool change.
Wiring diagram
Characteristics
WattPilote Dual Network
Maximum number of controlled machining : 2 x 120
Minimum time of control : 0,07 sec.
Maximum time of control : 50 minutes
Reaction speed : 0,005 sec.
Saved machining : last 2 x 30
Saved fault : last 2 x 30
Saved wear rate : last 2 x 65000
Power, derivative, energy control : Simultaneous
Measure accuracy : 0.1 ‰
Power supply : 24 VDC ± 10%, 425 mA
(7 A during 100 ms at energize)
PLC Protocol : Profibus-DP, I/O Slave - Baud rate of 9,6 Kb/s to 12 Mb/s
Fast inputs : Industrial, 24 VDC type II, 15 mA
Fast outputs : Work contact static relay 24VDC, 100mA
Ethernet : Auto negotiation, 10/100 Base TX
Assembly : Symmetrical rail DIN EN50 023
Dimension : l 306 mm, l 105 mm, h 92 mm
Protection rating : IP 20
Weight : 2 kg 300
WattPilote Triple Network
Maximum number of controlled machining : 3 x 120
Minimum time of control : 0,07 sec.
Maximum time of control : 50 minutes
Reaction speed : 0,005 sec.
Saved machining : last 3 x 30
Saved fault : last 3 x 30
Saved wear rate : last 3 x 65000
Power, derivative, energy control : Simultaneous
Measure accuracy : 0.1 ‰
Power supply : 24 VDC ± 10%, 625 mA
(9 A during 100 ms at energize)
PLC Protocol : Profibus-DP, I/O Slave - Baud rate of 9,6 Kb/s to 12 Mb/s
Fast inputs : Industrial, 24 VDC type II, 15 mA
Fast outputs : Work contact static relay 24VDC, 100mA
Ethernet : Auto negotiation, 10/100 Base TX
Assembly : Symmetrical rail DIN EN50 023
Dimension : l 428 mm, l 105 mm, h 92 mm
Protection rating : IP 20
Weight : 3 kg 300
WattPilote Quad Network
Maximum number of controlled machining : 4 x 120
Minimum time of control : 0,07 sec.
Maximum time of control : 50 minutes
Reaction speed : 0,005 sec.
Saved machining : last 4 x 30
Saved fault : last 4 x 30
Saved wear rate : last 4 x 65000
Power, derivative, energy control : Simultaneous
Measure accuracy : 0.1 ‰
Power supply : 24 VDC ± 10%, 825 mA
(11 A during 100 ms at energize)
PLC Protocol : Profibus-DP, I/O Slave - Baud rate of 9,6 Kb/s to 12 Mb/s
Fast inputs : Industrial, 24 VDC type II, 15 mA
Fast outputs : Work contact static relay 24VDC, 100mA
Ethernet : Auto negotiation, 10/100 Base TX
Assembly : Symmetrical rail DIN EN50 023
Dimension : l 550 mm, l 105 mm, h 92 mm
Protection rating : IP 20
Weight : 4 kg 300
